ZZZ Starsplash scratch build for Kewydee (POS)

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Some month ago a member dropped me a line after he saw that I offer CNC-labor to the arcade-scene.

He got a common past with Zaccaria´s Starsplash and was desperately after one but could not get his hands one.

The member was Kewydee and I had two good news for him. First of all a I just testet my self developed POS-procedure (parametric outline scanning) and it was absolutely satisfying.

For me, a scratch build can only be justified if it is 100% accurate and done by genuine specs of an original machine.

While some machines may be easier to measure others are almost impossible as the have special curves named polynom or spline how they are called in the CNC-world.

A spline is curve with variable radiuses. Which is easily explained in the theory can turn out as horror in real life.
To define such a profile in a perfect way is close to impossible.

A very prominent example for such a cabinet is SEGA´s Pengo which nearly only consists of curves and splines.

You can of course make a round figure that will have the approximate shape and maybe nobody ever would know any difference.....BUT WE WOULD KNOW IT, which we could´nt live with...could we?

What I work with when I use my POS-system are not so much measurements but rather with tracing.

As soon as I have the outline in the computer I use Solidworks tracing feature and trace the outline again to define it for the programm.

When the outline is traced I define one core-measurement and SWX will calculate all other measurements relatively to the core-measurement. What a great featurr!!!

After I did this I just extrude the shape linearly and we have a ready to be CNC-cut sidepanel....perfect in shape and 100% accurate.

So now the attentive reader will claim how that all that sounds quite OK, but is useless if you dont have access to the machine you will reproduce.

This is the point when we come to the second good news for Kewydee - a Starsplash is just right the next room.

I have bought it from a guy from hungary who even transportet it to me (as it was on his way germany and crossed Austria) for 30€.

The cabinet is a piece of junk, but perfectly for what we do and I going to restore it to its former glory anytime later and make it a Mr. Do!







OK, lets start with the tracing:

What I have to do is to prepare a big surface of paper.

I tried it with brown paper/packing paper but it turned out to be to slippy and the scanner could´nt pull in.
This was the problem at the R-Type POS...but it worked after half an hour and two dozent attempts.

This time I go another route.
I have bought some stained paper which was a lot stronger and more handy.

While the brown paper big enough to cover the entire sidepanel of the machine, the stained paper comes in small pieces. So I had to glue 6 pieces to a big surface to have the space for the big outline.

That done we can start.....



....time to lay the machine on its side, but before we do that we have to remove the T-Molding for a perfect result.



30 years being mated to the ZZZ machine the T-Molding lost its one will and accepted to be a part of the Starsplash
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....we lay the cabinet onto the paper surface....







and of course......start to trace the outline....





...some bloddy T-Molding left.....



And the reward of all the hassle is....a properly shaped outline.

You cant get a result more accurate as it is a 1:1 copy and therefore perfect.





Later today I try to geht that stuff scanned and importet in SWX.
The other parts of the machine will just be measureing and modellizing.

I keep you updated.......
 
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It just looks like....I am average with 1,84.
Optical illusion ;)
 

Kewydee

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Wow

I am totally blown away by this - super generous offer of time and skill

Can't ever thank you enough for this, I am speechless

What a nice guy

What an amazing place UKVAC is

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I told you you going to have it.
In some hours I go for scanning....than it gets interesting
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Thanks Sir....I just come from the scanning and will use the afternoon to trace the image with vectors in SWX.
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We continue...

Here is what the scan looks like....not very fancy so far....but super precisely.



We make a shortcut and dont look at all the SWX-work I had in the afternoon and have a look at the result:



Some measurements.....look weird....but is correct!


Here is a little video

https://www.youtube.com/watch?v=S_5_vt17Is8&feature=em-upload_owner

First part (which the most time consuming) is done
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synonym92014-12-10 00:50:04
 
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Valdaster said:
Hello everyone, I have this in vector if it can be useful ...

https://www.dropbox.com/s/d068crx1b59u0nb/ZZZ_Star.png?dl=0

If course that would be very useful....who did did the vector-job?

Thanks a lot for the kind offer, looks like you breath the UK-VAC-Spirit
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virtvic said:
Hannes - You appear to have a ghost dog under your stairs!

Its my neighbors storage....the dog makes many people thinking there is a real dog, I even saw some touching the dog and start screaming
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