Kortek KTN cap list and minor refurb

Del Griffith

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Decided it was time to address my failing and tired KTN so listed a few of the parts, Caps, Hot etc

Chassis - KTN (not sure which revision)

kort4.jpg


Tube - Samsung 51GGB95X-TC

Yoke reading - 3.4ohms and 56.3ohms

Flyback - KFS60291 - Replacement HR8508

H.O.T - D1399 - Replacement NTE2302 or BU2508DX (Gunblade recommended the BU250 as a cheaper alternative so i went with that and it works fine)

Caps (May be slightly out as the markings are all over the place, blurry and differ from parts side to solder side on the odd one)

25v 470uf - C505 C507 C510

16v 220uf - C201 C606

50v 1uf - C207 C303 C401 C402

50v 10uf - C151 C205 C409

160v 100uf - C213 C606 C607

160v 10uf - C210 C212

16v 33uf - C407

250v 10uf - C502 (wrote down that i used a 400v on this one but think it was originally 250v)

200v 680uf - C605

50v 47uf - C503 C608

100v 3.3uf - C504

C503 has no polarity marking on the board and i've read a few posts on it exploding after a recap and mixed opinions of whether it's a non polarized cap or not. My board has a standard 50v 47uf cap and i replaced it with the same value as it had in and have had no problems upto now. If the flyback pots are facing you the negative of C503 is facing away from you.

My Monitor started with problems a couple of years back which i just ignored like you do :) Hissing, Crackling, Stripes through the screen and light on one side dark on the other.

kor1.jpg


I took it out of the cab a few months back to finally have a quick look and this is what i found

kort5.jpg


kor7.jpg


kor6.jpg


Basically did a temporary fix, Cleaned it moved the position of the anode cap so the damaged rubber part was sat on the good bit of the corona and covered it in silicone grease. I also changed C502 which was leaking and causing the stripes and also light dark issue, Banged it back in the cab and carried on using it. The monitor pretty much worked fine apart from a dark shadow would move across the screen after it had been on for a while.

I've just taken it out this last week to sort it properly, Full recap, New flyback, New Hot and a lick of HV varnish over the anode area so looking a bit better now (also realized i can't paint for sh*t!)

kort3.jpg


Half way through the recap i checked it and the Horizontal size had shrunk a little?? but didn't think much of it until I'd finished and had to adjust it, Horiz width adjustment near the flyback doesn't work at all so at some point will have to look at that next time it's out

kort2.jpg


Nice boarders Hmmm... Other than the lack of Horiz adjustment it's working a treat, the picture has improved and no more crazy noises. I know alot of people hate these korteks but they not too bad really as a cheap alternative to Hantys.
 

DrTopCat

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Del Griffith said:
Decided it was time to address my failing and tired KTN so listed a few of the parts, Caps, Hot etc

Chassis - KTN (not sure which revision)

kort4.jpg


Tube - Samsung 51GGB95X-TC

Yoke reading - 3.4ohms and 56.3ohms

Flyback - KFS60291 - Replacement HR8508

H.O.T - D1399 - Replacement NTE2302 or BU2508DX (Gunblade recommended the BU250 as a cheaper alternative so i went with that and it works fine)

Caps (May be slightly out as the markings are all over the place, blurry and differ from parts side to solder side on the odd one)

25v 470uf - C505 C507 C510

16v 220uf - C201 C606

50v 1uf - C207 C303 C401 C402

50v 10uf - C151 C205 C409

160v 100uf - C213 C606 C607

160v 10uf - C210 C212

16v 33uf - C407

250v 10uf - C502 (wrote down that i used a 400v on this one but think it was originally 250v)

200v 680uf - C605

50v 47uf - C503 C608

100v 3.3uf - C504

C503 has no polarity marking on the board and i've read a few posts on it exploding after a recap and mixed opinions of whether it's a non polarized cap or not. My board has a standard 50v 47uf cap and i replaced it with the same value as it had in and have had no problems upto now. If the flyback pots are facing you the negative of C503 is facing away from you.

My Monitor started with problems a couple of years back which i just ignored like you do :) Hissing, Crackling, Stripes through the screen and light on one side dark on the other.

kor1.jpg


I took it out of the cab a few months back to finally have a quick look and this is what i found

kort5.jpg


kor7.jpg


kor6.jpg


Basically did a temporary fix, Cleaned it moved the position of the anode cap so the damaged rubber part was sat on the good bit of the corona and covered it in silicone grease. I also changed C502 which was leaking and causing the stripes and also light dark issue, Banged it back in the cab and carried on using it. The monitor pretty much worked fine apart from a dark shadow would move across the screen after it had been on for a while.

I've just taken it out this last week to sort it properly, Full recap, New flyback, New Hot and a lick of HV varnish over the anode area so looking a bit better now (also realized i can't paint for sh*t!)

kort3.jpg


Half way through the recap i checked it and the Horizontal size had shrunk a little?? but didn't think much of it until I'd finished and had to adjust it, Horiz width adjustment near the flyback doesn't work at all so at some point will have to look at that next time it's out

kort2.jpg


Nice boarders Hmmm... Other than the lack of Horiz adjustment it's working a treat, the picture has improved and no more crazy noises. I know alot of people hate these korteks but they not too bad really as a cheap alternative to Hantys.

Hey Del Griffiths. Great information on the process you took. How did you establish the replacement for the Flyback? Did you happen to have a repair manual or similar? TIA

I've got a Kortek KTN (No other version markings - exact same chassis as yours). I had to replace a faulty flyback. I too sourced a HR8508, and replaced. But I am led to believe, after extensive replacements and testing that the Flyback may well be DOA. At least that's the results of the testing, that the flyback is not working. I'm curious as to if it's just bad luck, or a replacement-model issue. But seeing you've been successful, I am erring on the former; bad luck. Again, great post. Thanks for sharing.
 

Isgoed

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Not trying to derail this thread, but can anybody tell me where this type of flyback can be bought?
I have the same chassis, and the flyback is acting a little "nervous".
 

Del Griffith

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Hi
Apologies for the late response, Been on a long forum & social media break.

The HR 8508 is definitely the replacement I used and it worked fine on my chassis. I got the model number and replacement from gunnlade on here. Doubt he’ll have any spares still for sale now as was a while back. I don’t think an online manual is available for the Ktn-20 chassis or I couldn’t find one at the time anywhere, maybe one has turned up since then tho.
 
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