Gravitar PCB (PIC HEAVY)

Monstermug

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Got a Gravitar in the post today. Box arrived crushed but pcb miraculously was untouched.

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Lovely condition PCB, complete with manual and schematics package. Just what I needed!

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Before plugging it in I always make a habit of spending 5-10 mins visually inspecting the pcb.

I noticed that someone had attempted a repair on the MC1495L @C12 and the DAC @ F9. I noticed there were really bad soldering on the MC1495L with blobs of solder on the legs and the DAC @ F9 had soldered removed from the legs but still connected to the board.

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Picture above showed half attempt at removing DAC @ F9. I think he decided not to pull this one out completely after messing about with the MC1495L and then just given up.

Rather than pulling it out completely, I just re-soldered it back in. If it turns out to be faulty I would need solder to pull it out anyway.

Apart from this there was no other visual damage to the board that I can see.

Plugging it in (using my space duel adapter with bench power supply, supplying the +/-22v) I got no picture. Turned off the bench power supply and used a probe to test pin 40 of 6502. It was pulsing rapidly.

First things first. Verify clock signal on pin 37. This was pulsing nicely. Double checked with probe and should get a square wave.

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Then I switched to test mode to see if reset was still pulsing rapidly and sure enough it was. (This tells me that the CPU is unable to access the main program rom that runs test mode)

Next step is to verify roms. They all verified fine to set 2 Gravitar.

Next step is to verify rom sockets are good. Atari boards are notorious for bad sockets although Gravitar board set uses a "better" quality rom sockets than others.

Here is a trick that I have learnt from doing a repair on a Tempest board. If you hold the probe on pin 40 of the 6502 cpu and press down on the Rom sockets, if there is a bad socket the reset pin will go high. This is what I did and low and behold, pressing down on Rom @ H3 caused reset pin to go high.

Examined it visually and couldn't find anything bad. Must be internally loose. So I pulled it out and found most of the legs just broke off in half by itself.

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Put another socket in and now the I can see the game working by checking reset pin 40 remained high (not watchdogging).

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Turned power on to my bench power supply for +/-22v and still got no picture. I had guess this from the failed repairs on the dacs.

Time to probe the Analogue ouput section. First scoped x axis at the test point and got a nice signal.

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then y axis test point and got nothing...

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So we have a problem on the Y axis. Tracing back signal to TL082 @ D/E12 showed no input signals on pins 2/3/5/6. Traced back to MC1495L @ C12 and there was no output but there was input going in.

Piggy backed a fresh MC1495L on and got active signals coming out from X axis test point.

So time to change out the MC1495L.

This proved to be more difficult than I thought as I had found that previous owner had pulled of not 1, but 4 pads from trying to remove the chip.

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Another trick I learnt to repair pulled traces are to remove a pad from a scrap circuit board and implant it onto the good pcb.

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If you look closely you can see the tiny pad I stole from this old acid damaged A500+ ram module.

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1 pad repaired. Another 3 more to go!

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Here is the finished result. Not perfect but at least the solder has somewhere to stick too rather than just a blob at the end of the leg as it was before.

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Fresh ceramic dip package installed.

Time to fire it up again!

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Success!

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Another classic from the grave.

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DanP

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Very nice repair and write up. Really like the methodical approach you take. Can't stress enough the importance of a good visual inspection as the first thing to do. So many times people (myself included) dive in looking for something complicated only to discover later it's something they could have *seen* if they'd only looked.

Dan
 

funhouse

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Great write-up Monstermug - thanks!

I am impressed with your donor pads idea. Can I ask how you attached them?

Were you able to just solder them in place or did you have to epoxy them onto the board first?

Cheers.
 

Monstermug

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I use a end of a cap leg to apply very small amounts of epoxy, careful not to get any inside the hole. When heated and soldered applied, the solder will cause a bond between the through hole contacts/ic leg/pad. It is an area of low mechanical stress so if you just stick the ic in you want to solder and hula hoop the pads over it, it normally just sticks in place anyway.

Generally, when pads are completely off I would use epoxy, when there are small slithers of trace still left I would not.

To remove the pads from old circuit boards, just leave the desoldering gun on the pad and apply a bit of pressure and twist left and right in a small circular/rocking motion. Then peel off the solder pad that's now stuck to the end of the gun. I see a lot of people when desoldering ic's like to rock the gun as so to get all the solder out. This is usually what causes pads to fall out in the first place. Best to let the machine do the job rather than push so hard that the pads gets ripped out.

If you are interested here is a few pictures of a burnt tempest edge connector I repaired quite recently.

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I used a piece of metal that manufactures use to sell crimps
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Chiselled out the burnt bits with a grinding stone and make the shape so that the new implant can sit inside it and be flushed with the pcb. Sometimes you have to be creative I guess.

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I don't use silver ink as I don't have any to try unfortunately. I would be mildly worried how it would react to heat though.
 

funhouse

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Fantastic stuff and the metal crimp re-using for edge connectors is another great idea - thanks!

Do people think that standard epoxy is okay, or should I get some special heat-proof epoxy instead?
 
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