My Atari Fire Truck, 24/02/14 *Resto Complete*

smarty

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Well after being tipped off on the Jamma+ forums that a Black and White TV made by Pye had gone unsold on Ebay, I made no hesitation in getting in touch with the seller and striking a deal. After a 100 mile round trip one evening this week I had an 'untested' monitor which seemed to suit FT's needs.

It's a 23" screen, had already been modified with a composite video and audio circuit (not that I need the audio) and it has no screen burn, things were looking good!

Crappy photo but this is the TV
First thing first, there was no fuse in the plug, an easy fix but I did wonder why it wasn't fitted, next up was to remove the back cover and see what was inside.

Back cover removed
Well nothing on the inside looked smoked or burnt, there was a bit of cable hackery going on for the extra circuit that been added, after 10 mins of checking the connectors were all seated, I plugged in a video feed from Fire Truck into the input on the back of the case, made sure it was switched to video input and powered up...


First power up with FT's video input
Well it was a good start, you cant tell from he image above but the image was rolling in horizontal and vertical directions. So at this point I powered off the monitor and discharged the tube, I needed to see what adjustments were going to be available to help me fix this issue. There were a few adjustable variable resistor's on the board but from the component side there were no markings as to what the were for, a bit more luck... on turning the board over to solder side there were some nice markings on the underside depicting what they should do.

Click me for larger photo!
So after tentatively making these adjustments which the chassis back in place, I got a good solid image which filled the screen nicely. The next job was to de-case the screen and remove all the unnecessary bits which I didn't want cluttering up the cab.

TV innards removed
Tube mounted in Original Atari frame and Pye TV chassis mount attached.
At this point I decide that I would power up the screen with the parts loose fitting and try and work out what parts I could remove to leave the chassis as lean as possible in terms of parts. This is an arcade machine and doesn't need to that tuning dials still attached.

Mains transformer, video input board, and tuning dials laid loose to test
Mains transformer mounted, tuning dials gone, video board in process of being remounted
I was now in a position where the tuning dials were gone and I had removed the brightness and contrast adjusters from the original circuit and traced their wiring so they could be re-soldered onto a mounting plate that needed to now make.
Video board with brightness & contrast being wired in
Video board all mounted
In the photo above the red wire is powering the video amplifier board, the left side mini coax is the video output which is wired directly onto the chassis circuit board, the other mini coax is he video input from a BNC connector which I mounted on the plate below the PCB with the brightness & contrast adjusters.

After a few evenings work this is how it turned out, I'm very happy with how minimal it became considering it was once a TV sitting in someone's front room no doubt.

Completely remounted. click for a larger photo
Here's the parts left from the original TV

Leftover Pye...Case, audio amplifier, tuning dials, speakers and some wire
And finally...Mounted in the cab, and powered up :eek:)

The way it was meant to be played! 23 inches of black & white magic
Thanks must got to Tony (tb2000) for making me aware of this screen, the seller for not binning it when no one bid on the auction, This has been a great week for me and the FT cab, the Karma gods have finally paid me back after what feels like a long absence.

Next time will end the rebuild with a new back door, locks and monitor bezel. Until then thanks for all the comments, its been great to have such enthusiasm for the cab shown. I'm looking forward to completing this now getting lots of plays on it, initial testing has put a smile on my face for sure!

smarty2013-11-10 21:21:14
 

Milky

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Top result and work dude! I'll have to keep an eye out as that sounds like a good plan b if/when Superbug craps out.
 

strykr

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Thats great stuff, very interesting write up.
Theirs also something quite special about an old unwanted black and white CRT TV suddenly getting a brand new and crucial life through skill and dedication
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Morty

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Excellent work, what a result

I think in 10 years time we are going to be thinking about all the perfectly good CRT tv's/monitors that are going into landfill now
 

backflipper

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smarty said:
backflipper said:
Nice work.
Do you still have the original monitors?

Unfortunately not. The tubes had been necked on all three I think, the one I took had no tube or chassis.

Damn! Are the chassis and broken tube still retrievable from the operator? Supermhard to get hold of them now.
 

smarty

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PhilMurr has the remaining two cabs. I'm not sure if he still has any of the monitor parts. If he has I'm sure he will be using them.
 

philmurr

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smarty said:
PhilMurr has the remaining two cabs. I'm not sure if he still has any of the monitor parts. If he has I'm sure he will be using them.

Afraid all the tubes were necked and useless so they and the damaged chassis all went to the dump
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smarty

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Monday, 24 February 2014

Fire Truck. Racing to the Fire's

Well this is going to be the last update in the foreseeable future of my Fire Truck. It is now as complete and working as I want it to be, but there are a few items that I will come back to in the future when space and time permits. I would really like to remake the top cab panel and the two rear sections above and below the back door position. Theses parts are made of chipboard and have become slightly swollen, I'd like to replace them with MDF as I have with the new rear door and cover them in some black vinyl, similar to what was originally fitted. All the wooden edges would then line up and really top the cab off, but I'm restricted with space and now being winter I cannot work outside on the cab.

Anyway below is a photo of the rear cab with all the monitor wiring complete, I tapped the 240 volts for the monitor from one side of the interlock switches so it now essentially getting its power direct from the mains input when the interlock switches are closed and the cab is turned on.



After being happy with the cab innards, It was time to make a back door to replace the rotten one that came with the cab. It had a big section missing and was in a really poor state. The main door is a single piece of MDF cut to size, with a small section which holds it in place at the bottom.

Backdoor cut, lock hole drilled and edges sprayed
I was going to cover the door with some adhesive vinyl, but after seeing how the spray looked decided to cover the whole panel in spray and leave it at that for now. As you can see below the lock is fitted and the original Atari Information sheet was re-stapled to the inside of the door.

Backdoor complete
This next shot is a big of a tight angle but shows the door locked in place on the cab.

Backdoor fitted to cab
As mentioned above at some stage in the future I will replace the woodwork above and below the door along with the piece on the top of the cab.

The final piece of work needed to finish the cab off was to make a cardboard monitor surround. Even though my cab didn't have one, Phil who sold me the cab had one from the other Fire Truck cabs, so he lent it to me so I could make some replacements.

This was done using some heavy duty card from the Hobby Craft chain of shops and was carefully cut using multiple sharp blades, I disassembled the original monitor surround, drew round the pieces, cut them out and made the folds where necessary, finally I used hot melt glue to hold it all together.

Old bezel ready for templating
New pieces cut
Did I mention I made three of these today :)
My bezel, glued ready for fitting in the cab
New sticker with part Atari part number and a new custom revision.
In the cab. Nice!
Plexi glass installed, slight Vertical sizing adjustment need to be made.
Finally a few shots of the cab taken with a real digital camera and not my mobile phone.



















Thanks for reading, and a bigger thanks go to Phil for letting me have one of the three cabs he picked up all those years ago.

FT-394 is ready to be played...

Enjoy, Mart.

smarty2014-02-24 21:48:13
 
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