Wells Gardner 6100 Colour Vector Monitor Refurb

qjuk

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Intro
I’ve been on the lookout for an original colour vector monitor for years.

A chance conversation with resident Vaccer aeroflott revealed he was looking to sell one on. It was originally salvaged from the estate of the late Mark Shepherd (Automatic Services Limited) along with a load of other items. Tony Temple has done an excellent write up about Automatic Services and the items they discovered on his blog here and is definitely well worth the read.

Tony’s article mentioned that there were 3x WG6100’s found during the clear out of Mark’s old workshop. I was curious to know where these 3 monitors ended up. I was informed that one of them was sadly necked (the other parts were salvaged though) and the other two tubes were intact and restorable.

This is one of the intact monitors complete with the frame and the boards. It is however, basically a ‘barn find’ so it’s going to need some work to bring it up and get it working again.

First Impressions
From the photos supplied, the tube looked burn-free.
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It’s not often you see a burn free vector tube. There’s usually a small burn hole in the middle and/or some sort of screen burn. This one looks rather nice. The only thing that slightly concerned me was if the electron guns on the tube were still good. If one or more were bad, then it’s going to be an expensive gamble.

Tony had already started the refurbishment of the monitor. As you can see from the following picture, the monitor has already suffered the wrath of the Temple hosepipe! At least it was clean though, however the side frames were badly rusted.
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Tony had also given the purity shield a coat of rust converter. This is basically as far as Tony got with the restoration before I got hold of it.

Tony described the two side frames as “shot”, so he threw in a reproduction WG6100 frame as part of the deal. I believe the reproduction frame is made by Arcade Jason in the US.

Starting the restoration of the WG6100
Tony and I met in person. The monitor was already stripped down in pieces. The boards and metal panels were neatly wrapped up with bubble wrap in a box, screws, bolts and other parts were clearly labelled in bags. The tube was separate. On the journey home I had the monitor tube sat face down on the passenger seat of my car. The seat belt strapped around the edge of the metal band of the picture tube, making sure the top of the seat belt strap was nowhere near the neck. I can honestly say, I don’t think the tube moved a millimetre during the 100 mile journey back home.

Over the next few weeks I began work on restoring the 3 boards to the monitor; the deflection pcb, the HV cage and the neck board. The HV board had obvious issues, the HV adjustment pot had completely rusted away and a Zener diode was completely burnt up. Rather than just replace obvious visible faulty components, I gave all 3 boards a thorough service, replacing all the common parts that often fail.

Restoring the monitor frame
As previously mentioned, the side frames were in a bad way – so much so that Tony didn’t originally give me both frame halves as he thought they were beyond saving. I was originally only given the side that holds two of the frame bottle-cap transistors. I looked closely and though “yeah, I think I can save this”. I asked him if he still had the other half. I was in luck, it was still sitting in his garage and was due to be thrown away. He duly posted the other side frame down to me and this is what they both looked like.
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Not pretty, but nothing a bit of TLC can’t fix.

I got to work with the sander. Removing all the loose bits of rust.
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The surface rust will need to be treated and the extra rust holes in the bottom of the brackets will need to be filled. I fill the holes with some bodywork filler and apply a coat of Rustins Rust Converter to the frames.

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The problem with Rustins is that it leaves a thick lumpy coating. It’s not going to look smooth with paint over the top. So I start again, rub the frames down to remove the Rustins and this time use Jenolite Rust Converter. This stuff is quite expensive at £20 a can but it sprays on and leaves a nice smooth coat.
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qjuk

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The frames are going to be sprayed in silver. I’m using Hycote Aluminum for the task. I’ve masked off the bottle-cap transistor area for heat dissipation and masked the screw heads on parts of the frame, which act as earth points. 4 coats of Hycote spray paint on each side, followed by 3 coats of Hycote Clear Lacquer to give it a hard shell and protect the finish.

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I think they came out quite well. Always nice to be able to use the original parts where possible.

The original WG6100 frame base plate is made of aluminium, so all that was required was a good clean up with some wire wool to get it looking good.

The reproduction WG6100 frame is entirely made of aluminium and is actually quite thin, the original Well Gardner frame feels much more sturdy so I’m glad I’ve managed to save it.

Moving onto the tube
The tension band around the glass edge of the tube had some rust to it as well. I masked if off with masking tape and treated the rust with the Rustins Rust Converter.
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The original dag spring that touches the aquadag paint on the outside of the tube had completed rusted away. Tony did give me a replacement spring, however I found a replacement in my toolkit which appears to be a perfect fit, so I soldered the earth wire to my spring and I used that instead.
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This monitor restore is now coming along nicely. I managed to save all the screws by soaking them into white vinegar for a couple of days to get rid of the rust and then give them a good scrub with a small wire brush. I did have to get some new bolts and nuts for the 4 bolts that hold the tube to the frame though as the originals were in a very bad way (one bolt was actually sawn off due to it being completely seized/rusted up).

Frame Assembly
I’m now starting to put the frame together along with the refurbished boards and wiring harnesses to the bottle-cap transistors. All the sockets to the bottle-cap transistors get replaced with new ones as the originals were quite badly corroded.
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qjuk

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Here is the monitor now fully assembled, with all the boards refurbished, wired up and ready for the big switch on!
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Power Up!
With everything assembled and things checked and double-checked, it’s time to plug in the monitor to see if this thing works!

I switch on and I start to get a picture, however the only colours I was getting were blue and a very faint red. There was no green. I was kind of excited that I was getting some vectors from this thing, but also slightly worried that perhaps the green gun was dead. I adjusted the colour bias and drive pots for all 3 colours on the neck board and ended up completely losing red as well.

My guess is that the pots on the neck pcb are probably bad, so I ended up replacing them all. This restored all three colours and I could fine tune the colours in.

I did have an issue with the deflection pcb. There was a problem setting the screen size.
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This was caused by a faulty transistor at Q601 in the Y Amplifier circuit.

Also, despite all 6 bottle-cap transistors testing good out of circuit with a multi-meter, one was actually faulty. It was causing a slight bow to one axis of the screen.
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With a new replacement TPS98 transistor fitted to the deflection board and the faulty frame bottle-cap transistor replaced, it appears the monitor is now fully working.
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…and running Tempest on a pretty much burn free monitor…
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(apologies for the slightly blurry image...it's actually really sharp!)

To say I am pleased is an understatement. The screen image looks crisp and colours are vivid and bright. This is going to look great behind a piece of smoked coloured glass/Perspex in a cabinet.

Conclusion
I restored this monitor approximately a year ago and it has now just recently (in the last couple of weeks) got a new home in a reproduction Tempest Cabaret cabinet (full write-up to be done soon). I thoroughly enjoyed restoring this and I am still really chuffed how everything turned out.

I want to give thanks to Tony Temple for allowing me to use a couple of his photos for this write up and for going out of his way to arrange to meet up with me half-way for the monitor exchange. Top bloke!

I also want to add my thanks to the family of Mark Shepherd for allowing the things from his workshop to be released to the arcade community to be saved. I’ve been looking for years to get an original colour vector monitor and it was the missing piece for my Tempest machine build. It’s a fabulous monitor to which I’m really grateful that I was given the chance to restore this and bring it back into use :)
 
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