Star wars cockpit replica

Favorthebrave

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esoteric_rt said:
Favorthebrave said:
Hi All,

Would you be so kind to help with the dimensions below please, ?

BEZEL_monitor_dimensions.png

A = 41.4cm

B = 34.2cm

Hi Esoteric_RT, once again I am in your debt, thank you so much for these and I hope you are staying safe with all that is going on.
 

Bods

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Favorthebrave said:
Bods said:
Don't know why you were worried about comments

Looks Ace that. You done it all yourself then? I mean the cutting out etc of all the wood.

Some tips on that part of cutting out would be great, I've got machines to rebuild, I've done 2 sides and a few other bits but need to start again with different wood. Do need a better router also

To be honest if I was making a replica of these myself, think I would of redesigned it a little. I find it pretty uncomfortable with solid wood seat but main issue is no room to put your legs because of the cash door at the front, I think they should of made it with cash door in rear section so u can stretch legs out under CP

It's certainly the way to go with cabs you can't get these days and you can play multiple games in it which is always nice

Very Cool Mate and giving you something to do, Win Win
smiley20.gif

Hi Bods,

Yeah it is all totally hand made, it took a while to hand make the templates using 18mm ply but that was worth it. Many hours carefully cutting and sanding the profile to the shapes I needed but only had to do it once. Now I can make many.

A few tips I found along the way were, after making the template I used it to make another template using a thin bit of MDF ( 6mm ). The reason for this was so when I screwed down the 18mm ply template on to its backboard I still had the 6mm template available to allow me to draw around it on to the work pieces.

I also drilled 2 location holes through the 6mm MDF in to the 18mm plywood template and fitted 2 pegs so that when I did draw round the 6mm MDF template and drilled the location holes on the the 18mm MDF work pieces that I was using for the cabinet it gave me 2 location holes to sit on the 18mm plywood template exactly.

Doing it this way I was able to rough cut all around the pencil marks keeping about 3 mm in so the router had less material to remove, cut outs again I drilled a pilot hole and rough cut using the jigsaw.

I originally tried putting the template on top of the work piece and using a top bearing template router bit but with the Router wanting to tip when template routing on the edge it would tip in to the work piece underneath and ruin it so I reversed it and put the work piece on top and the template on the bottom. This way using a bottom bearing template router bit if the router tipped over it would tip away from the work piece as the bottom bearing prevented it cutting in.

That makes it even more impressive then
smiley32.gif


Could you put up some pics of the templates, be interested to see what you mean

Like the tip of the working piece on top, will remember that when I start the crossbow machine again, I did sides in Chipboard but cannot get anything to finish it as the original was Satin Black as it's not soft Vinyl, it's more like kitchen cabinet tough finish. so when I sort out what wood to use I have to recut the sides out again, so I was hoping I can use these to trim the new ones down with router with kitchen worktop bearing cutters after rough cut out to get both exact.

Many get all the wood CNC cut out which is great if you don't have space or want to buy tools, I love to try doing it all myself, not only saving money but it's a great sense of achievement
smiley1.gif
 

Favorthebrave

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Bods said:
Favorthebrave said:
Bods said:
Don't know why you were worried about comments

Looks Ace that. You done it all yourself then? I mean the cutting out etc of all the wood.

Some tips on that part of cutting out would be great, I've got machines to rebuild, I've done 2 sides and a few other bits but need to start again with different wood. Do need a better router also

To be honest if I was making a replica of these myself, think I would of redesigned it a little. I find it pretty uncomfortable with solid wood seat but main issue is no room to put your legs because of the cash door at the front, I think they should of made it with cash door in rear section so u can stretch legs out under CP

It's certainly the way to go with cabs you can't get these days and you can play multiple games in it which is always nice

Very Cool Mate and giving you something to do, Win Win
smiley20.gif

Hi Bods,

Yeah it is all totally hand made, it took a while to hand make the templates using 18mm ply but that was worth it. Many hours carefully cutting and sanding the profile to the shapes I needed but only had to do it once. Now I can make many.

A few tips I found along the way were, after making the template I used it to make another template using a thin bit of MDF ( 6mm ). The reason for this was so when I screwed down the 18mm ply template on to its backboard I still had the 6mm template available to allow me to draw around it on to the work pieces.

I also drilled 2 location holes through the 6mm MDF in to the 18mm plywood template and fitted 2 pegs so that when I did draw round the 6mm MDF template and drilled the location holes on the the 18mm MDF work pieces that I was using for the cabinet it gave me 2 location holes to sit on the 18mm plywood template exactly.

Doing it this way I was able to rough cut all around the pencil marks keeping about 3 mm in so the router had less material to remove, cut outs again I drilled a pilot hole and rough cut using the jigsaw.

I originally tried putting the template on top of the work piece and using a top bearing template router bit but with the Router wanting to tip when template routing on the edge it would tip in to the work piece underneath and ruin it so I reversed it and put the work piece on top and the template on the bottom. This way using a bottom bearing template router bit if the router tipped over it would tip away from the work piece as the bottom bearing prevented it cutting in.

That makes it even more impressive then
smiley32.gif


Could you put up some pics of the templates, be interested to see what you mean

Like the tip of the working piece on top, will remember that when I start the crossbow machine again, I did sides in Chipboard but cannot get anything to finish it as the original was Satin Black as it's not soft Vinyl, it's more like kitchen cabinet tough finish. so when I sort out what wood to use I have to recut the sides out again, so I was hoping I can use these to trim the new ones down with router with kitchen worktop bearing cutters after rough cut out to get both exact.

Many get all the wood CNC cut out which is great if you don't have space or want to buy tools, I love to try doing it all myself, not only saving money but it's a great sense of achievement
smiley1.gif

Hi Bods

Please see photos below of the templates and the MDF top template, the second and third images show the template with the MDF on and off, the other templates I have left the MDF template on top, the router bit is a top and bottom bearing 1/2 inch from ebay for about £7.

Router_bit.png


Template1.png


Template2.png


Template3.png


Template4.png
 

Favorthebrave

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KosmikVector said:
Wow a Battle of the Planets Pin, you made this?..

Amazing Anime/cartoon one of my favourites I have them all on DVD
smiley1.gif

Hi KosmikVector,

Yeah scratch built and it had loads of games on, Simpsons, Dukes of Hazzard etc.

I just didn't use it much so sold it to build the star wars cockpit.
 

Bods

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Thanks for the pics, great to see that
smiley4.gif


Probably helps to get the most from the sheets of wood also and when you have 2 of each to do on some parts it makes that quicker

Was hoping that's how I could do my cab. I got a set of 4 cutters like those, would have to check which side bearing is or if you can swap it, they were from aldi, said Kitchen Worktop set I think

You planning on any other builds?

Cheers

Chris
 

Favorthebrave

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Bods said:
Thanks for the pics, great to see that
smiley4.gif


Probably helps to get the most from the sheets of wood also and when you have 2 of each to do on some parts it makes that quicker

Was hoping that's how I could do my cab. I got a set of 4 cutters like those, would have to check which side bearing is or if you can swap it, they were from aldi, said Kitchen Worktop set I think

You planning on any other builds?

Cheers

Chris

Hi Chris,

Yes I will be building more machines in the future, I also have the template that I used for the other Cabs I have built, this is a pacman cab template but I have altered the depth and width to suit home use. Height is still the same though.

To be honest I enjoy building them rather than playing them. I have put an Atari woody in one of the cabs and I have other consoles and PCB's to go in many more

I will be building one with a NES in, a Sega Mega drive in, I also have arcade pCB's to put in the cabs. I have a Jamma PCB SNK Chopper 1 board , Jamma Atari Road Riot, Jamma World Rally & an odd ball Orbitron PCB.

So I have enough to keep myself busy on weekends when work does not interfere. I will also be building more Star wars cockpit cabs as well.

Now I have the control panel I will measure it up to make replica's of it, maybe build a wooden form to the control panel shape so I can bend the plate to match the form and once I have the mould for the bezel I should be able to vac form replica bezels as well. I know you can buy brand new yokes so I should be able to build some decent replicas.
 

Bods

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Certainly be a few people interested in a Cockpit with prices what they are now

Repro Bezels would be helpful to others along with Control Panels plus you could do repro panels for others that restoring cabs

Certainly a lot of satisfaction in Repairing or Rebuilding cabs. wish I hadn't got so many other jobs to do so I could get on with more of mine
 

Favorthebrave

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Hi All, I hope everyone is staying safe.

I have been busy working on the wooden mould for the bezel,

I thought you might like to see where I am with it and give me some feedback.

Below is checking the fit and seeing if it is close to the original,

wood_mould_bezel.png


Next is almost finished but will need to put the 7 bumps in the center just below the screen

Bezel_1.png


And the below image is it fitted in the machine, I will use it for now to allow me to continue with the build and until I can get the heater box and vac former built ready, I have put the stickers on for now so it looks almost complete but when I vac form they will need to come off again.

Bezel_fitted.png


I know it is not exact but hopefully it is close.

BR
 

channel27

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Please tell me you do this kinda thing for a living?
No one can be this good at something and it just be their hobby, surely?

My woodworking efforts look like pre-school colouring-in by comparison.

Truly outstanding work
smiley32.gif
 

Favorthebrave

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channel27 said:
Please tell me you do this kinda thing for a living?
No one can be this good at something and it just be their hobby, surely?

My woodworking efforts look like pre-school colouring-in by comparison.

Truly outstanding work
smiley32.gif

Hi,

No buddy I work in the automotive industry, it is deffo a hobby but thanks for the boost in confidence with your kind words.
 

namfreak

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The cab reproduction was amazing, but to see you have reproduced the bezel is just jaw droppingly good.

I take my hat of to you

I think you've just produced the first SW bezel repro
 

DaveAS

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Nicely done sir.
smiley32.gif
I can only echo what Namfreak said. Already an amazing job and then you decided to make your own vac-formed bezel from scratch. Just awesome.
 

Mouse99

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wow, amazing job sofar.

This is my most wanted arcade machine on my list but sadly they’re getting to rare and expensive so i guess it will stay on my wanted list forever.

But great to see somebody with obviously amazing skills making a copy and even a vacuform for the bezel!

Impressive, most impressive.
 

Favorthebrave

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Thanks everyone for the comments, the bezel you see in the cab is still the wooden one for now, I intend to have a go at the vac forming soon so fingers crossed.

I need to build the vac form machine and heater box first which are quite simple, the hardest part is making sure the ABS sheet pulls around each of the forms/shapes.

That will be the fun bit.

Stay safe everyone
 

tin

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Sorry guys I don't get this thread, isn't the OP supposed to be doing a repro? This is just photos of an actual cab, surely?

smiley17.gif
 

Luigi

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Favorthebrave said:
I need to build the vac form machine and heater box first which are quite simple, the hardest part is making sure the ABS sheet pulls around each of the forms/shapes.

Again: WHAT???
smiley5.gif


What are you going to use for the vacuum? Don't tell us you will modify your vacuum cleaner
smiley36.gif
 
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