Cheers! I sort of made it up as I went but basically...
With the formica...
Opened up the roll of formica. make a note to next time have allot of space - formica does not like being rolled up and likes to suddenly spring flat.
place on cab and draw round sides.
'try' and cut out the shapes leaving a fair bit of edging round them and not cracking the formica.
On the side of the cab...
Sanded 60/100ish grit until anything raised from gouging/graffiti was flat, this usually ended up taking it back to the wood.
Cleaned.
Filled any edging chips scuffs, had to rebuild a couple of the corners.
Sanded 250ish grit
Cleaned.
Filled again.
Sanded 250/500ish grit.
Cleaned.
Slot cutted any needed t molding slots - I had to re slot one of the corners I'd rebuilt.
Spray primed (halfords black primer) any part hat had gone back to wood (and only the wood) and round the edge.
Lightly sanded 250ish grit
Cleaned
Buy more contact adhesive than you think you need! buy long wooden square dowels.
Clean again
spread contact adhesive over both side of cab and formica.
Panic because its not exactly easy to spread and gets used up very quickly. I though 500ml would easily be enough but used more like 750ml on the one side.
when contact adhesive is touch dry, place dowels across the side of the cab
Have someone help you flip over the formica and place it on to the dowels making sure it doesnt touch the cab itself.
adjust formica until it lines up.
remove middle dowel and press on formica.
remove dowels form inside out pressing down formica
Get a pressure roller and go crazy
wait 30 minutes
route it with a flush trim bit, medium speed.
remove protective film.
Done.
niknak2015-06-22 13:23:56